Since mower decks are universal, many people use them interchangeably but dont focus on the installation. Aug 19, 2020 by 2017 Z540R MOWER, 60" DECK, 24 HP KAWASAKI MOTOR,REAR HITCH. There's a yellow wire hanging under the front of my scott riding mower. With our Fix app, you always have a personalized repair guide on-hand. Tested the switch and was certain it was the clutch even though I had jumped the battery to get it started. It had 13.8 volts when I moved it into the shop from the storage shed, and was running 14.0 approx when running at an idle. Household Tools to Clean Mower. It is connected by a linkage or a rod and helps raise and lower the mower deck. Sharpen blades regularly, and check for balance and levelness. Consult operator's manual for tension adjustment procedures. Clear debris from the inside of the filter housing and wipe out with a clean, damp cloth. Grab onto the underside of the deck with both hands, bend your knees and then stand up to begin lifting the deck. Shop a huge online selection at eBay.com. I replaced the clutch and it's working great. Avoid using attachments like grass-catchers when youre operating over a slope. Get Shipping Quotes Opens in a new tab. Following these simple winterization tips will ensure that you'll be ready to make the most of your Grasshopper season after season, year after year. Engage the parking brake so that the mower cannot roll back and injure those working beneath it. 2) Push the frame of the tractor by hand until the tractor is level. will hit 1000 hours next year. Thats because if the lockout valve is closed, it locks the entire system and the deck wont move. You may or may not have to remove mower deck, seat, and seat cowling to reach the attachments on your tractors lever. In case something needs to be replaced or repaired, you must put the equipment on a leveled surface to make sure the connections are secured in place. Every #MowDay fanatic knows there are a few must-dos when it comes to mower maintenance. Air filter A good rule of thumb is to replace the air filter either every year before winter storage or every spring before cutting commences. Zero Turn Lawn Mowers. Then, try to adjust the knob and it will move easily. What reasons are there for my pto clutch starting up and running fine for about 5 minutes then the blades just stop . The service-friendly Grasshopper design makes it easy to keep your Grasshopper zero-turn mower in peak operating condition. Change at recommended intervals. The Fora platform includes forum software by XenForo. See if it has slipped off the lower arm. However, the PTO will not engage. Table Of Contents hide. Thanks, Sep 17, 2012 by Doesnt look like any other broken wires. In case the lift linkage is not connected to the lower arm, it could be the reason behind the deck's movement issues. If this bracket becomes damaged in any way it can affect the ability to adjust the deck. Moving Forward: In order to move the mower in the forward direction, you will first have to make certain that you have selected the appropriate travel speed using the transmission shift lever, or by gently moving the levers forwards do not attempt to start at a high speed or by pushing the levers too far quickly as this may cause you to lose traction or damage the units components. check the wiring. On a level surface, measure the height and angle on all sides, and adjust if necessary. Make sure pulleys and idlers are clean, and check for any loose or noisy bearings. I attached some images from the manual. Fort Recovery, Ohio 45846. Starting fluids will cause severe piston ring or ring land damage on all engines. my power fold grasshopper is 9 years old and have never had a problem with it so far. The desk isnt engaging. Caution: Activate glow plugs for 5 to 10 seconds only. I thought it was just my imagination but now when I engage the pto the blades start to spin the the mower shuts down. We have the old one here I looked it over one day they were not designed to be torn apart and fixed. View Details. You must log in or register to reply here. Plugging can include both fuel filters and fuel lines. Also, place the mower engagement lever in the disengaged position. JavaScript is disabled. 52" FOLD-UP FRONT DECK, GRASSHOPPER COMMERCIAL GRASS CATCHER. A working Grasshopper engine runs at much faster speeds than automobile engines and thus should be given a few minutes of warm-up time to ensure lubricant is flowing freely throughout the engine. There may be pulleys to run the cable along, or it may have hold-down bolts depending on your model and cable. The old one worked and then quit again. For air-cooled engines, remove debris from air intake screen and from around cooling fins. In case the lift linkage is not connected to the lower arm, it could be the reason behind the decks movement issues. In case you want to replace the linkage on your own, youve to take out the pin thats holding the linkage in place and remove the cable as well as the linkage. DO NOT remove inner air filter except to replace with a new filter according to engine manufacturer specifications. Our repair information is a general guide to help you, but for more specific repair information related to your model, check your owners manual. Get Shipping Quotes Opens in a new tab. Also make sure that the steering levers are in the neutral lock position swing outwards. Always ensure that you do not turn too steeply when youre on a slope or uneven surface. Replace the damaged bracket with a new one, and re-install the hold-down bolt and the . Lubricate mower and change air filters at the intervals recommended in your Operator's Manual. To replace the bracket, first remove the mower deck (follow instructions under the "deck adjustment gear" section on this page for this step if needed). Stabilize your mower. Step One: Park the Mower. Inspect cooling fans for mobility, and remove any "baked on" obstructions. Once the battery is fully charged, the mower deck will start working properly. Tired of charging the battery often and no time to work on the mower, I purchased a 1.5W solar trickle charger from Harbor Freight for $14 that I leave connected. Over time the cable can stretch and even break, and when this happens the cable will need to be replaced. 1. Its fine now and starts and runs fine. grasshopper 325d. 2. Do not smoke in the vicinity of the building, tractors or engines. For even more detail and a visual step-by-step guide make sure to watch the FrontMount video above. problems sense new, belt kept coming off, fuel tank had leak,deck Idler replaced.All under 25 hrs.Warranty cover it. Then, disconnect the cable from the linkage and connect it to the new linkage. Kubota Engine 61" DURAMAX Power Fold Cutting Deck ONLY 555HRS. A motor that turns a screw. For this purpose, you have to inspect the lift area. The rear PTO will raise and lower but the deck won't work. 79 ACRES PER HOURNewCommercial & Zero Turn. There may be pulleys to run the cable along, or it may have hold-down bolts depending on your model and cable. Turn the key knob to the side to the ON marking decal after inserting the key to start the engine. A bent rod will need to be replaced to solve this problem. Retighten the hex bolt once the proper deck adjustment is complete. I'm having the same issues, every time I engage PTO switch, I blow the fuse and mower shuts down. lapiz captin. Cold Weather Warm-Up Never run a cold engine at full throttle. As I remember my mower deck is controlled by the outer lever. Grasshopper mowers are designed to be comfortable and easy to use. As far as possible, always reverse at a low stable speed. Following is a list of cutting deck problems and possible solutions. Drive the mower to a flat surface and turn off the engine. Clear debris from air filter housing. It is highly recommended that you consider purchasing counter weights if you need to frequently mow on sloping surfaces. Wasn't happy with the cost but lifting my old deck on previous Grasshopper manually wasn't easy. Stand in front of the mower, facing the seat and the mower deck. I also have pto issues on 2006 rzt50. DudLee Brennfoerder, I put a new idle belt on my craftsman mower but the clutch won't work,I can switch gears while the clutch is out and have no brakes,what did I do wrong,mine is a manual clutch. Since 2000, Grasshopper has used extended-life coolant on liquid-cooled Kubota engine models, which does not require as frequent flushing and replacing. Featured Listing. Check engine oil level, and add oil as necessary. the lift point had come off of the 3pt arm. when I bought it I wanted foot assist lift, they told me I would't like it.But they told me they never sold one at there dealer in KS.I'ts kind of funny now,most all the new Bad Boy's Electric is a option,and the new hevy-duty spindles,that don't have the star braces around them,like mine.Mow with ATTITUDE! One bad glow plug will prevent the engine from starting. SHARON BROOKS, Bad switch, or wires are switched on pro switch. Any ideas on how to fix this? NOTE: Contact an authorized Grasshopper servicing dealer for coolant testing. You are using an out of date browser. In Closed position, discharge is released from the rear of the mower. To replace the cable, first locate the attachment points for this cable and disconnect it. VAT Status 20; fe . Fortunately, most of these problems are fixable without you having to take your unit to a service center. Snapper Z1401K new clutch new switch clutch kicks on when starting still does not engage? My charging system was not working correctly. The pins are used to attach different components of the mower to the deck and rods. Thanks. Change air filter only if worn, engine loses power or at specified maintenance intervals as determined by the engine manufacturer. I unplugged the switch and plugged it back in. Always use OEM filters. Our interactive online literature offers the same detailed content, plus informative videos, links and more. - Lawn Mower Craftsman ZTS 7500 00 $11,647. 2022 LawnMowerForum.com. Keep engine, mower deck and all other parts of the mower free from dirt and debris. Check transmission fluid level before each mowing, and engine coolant level if so equipped. Still had same problem. Instead, consult your owner's manual for recommended tire pressure. To replace the cable, first locate the attachment points for this cable and disconnect it. Every Grasshopper product is engineered for performance, using only the highest quality components and heavy-duty construction to ensure long life. Always keep a log of all regular maintenance. Be sure to check your instruction manual prior to repair, as the cable replacement steps will vary by model. Keep the battery charged to keep your Grasshopper ready all year long. Use only Original Equipment Manufacturer (OEM) replacement parts, as OEM parts are designed to work in conjunction with specific systems. Aside from a deck adjustment gear, your mower may have a linkage that helps adjust the deck height. Table 1 Most common troubleshooting solutions applicable for all Grasshopper Mower models. The Mower Shop, Inc. - Grasshopper Lawn Mower Parts, Hydraulic Bi-Directional Manual Lift 2011 & Older, Electric Lift Control Box and Wiring Diagram, 2007 and Older Electric Lift Assembly (Strap), 2007 and Older Electric Strap Lift Wiring Diagram, 2008 and Newer Electric Lift Assembly (Strap), 2008 and Newer Electric Strap Lift Wiring Diagram, Electric Lift and Electric Spout Assembly. Check that all fittings and clamps seal tightly, and replace if necessary. When it gets close to vertical, a metal flap on the deck will latch onto a bolt on the right side of the mower. I truly believe your switch is shot or the off /on switch are reversed. In addition, it prevents the spinning blade from projecting the objects. Riding Lawnmowers: 1.2.1 - Step 1: Park the mower on a flat surface: 1.2.2 - Step 2: Take precautionary measures: 1.2.3 - Step 3: Adjust the tire pressure: 1.2.4 - Step 4: Raise the deck side to side using lift link adjustment: Be sure to check the tires for leaks and extreme wear at the end of every mowing season, and repair or replace them as necessary, to prevent sidewall damage from sitting flat over the winter. Release the switch as soon as the engine starts to avoid over cranking the starter motor. Lift Linkage. Apply for Financing Opens in a new tab. LOL Thanks curbman. Balance blades after sharpening to prevent vibration damage to mower deck. 2.) Replace inner air filter and pre-filter/pre-cleaner at prescribed service intervals. However, many people set the height too low, which doesnt leave enough space to move. Cleaned them all, taped them all up, works perfect. With a versatile steering mechanism and a center-ridi. These general maintenance guidelines are intended to help you get peak performance and endurance from your mowing equipment throughout mowing season. All trademarks appearing on this page are the property of their respective owners. Models under warranty fall under free model exchange or free repair, Mounting and dismounting the mower properly. Jul 5, 2020 by Practice the utmost caution when steering to either side to execute a turn never attempt to steer steeply when on a slope. So, consult your equipments user manual to locate the lockout valve and make sure it is open. grasshopper 721d parts. Inspect cooling system for leaks, and replace seals or hoses, if necessary. Drive system loses power. Cooling fins and the cooling fan may be dirty. Problem. Fuel Different grades of fuel are used for warm and cold weather operation. NOTE: Do not use compressed air to clean the pre-filter or pre-cleaner. 1.5 Displace Cutting Height. To make it easier, the decks on Grasshopper mowers can be lifted to a vertical position, thus making the machine take up a lot less space in a garage or on a trailer. So, if the linkage has slipped off, you have to put it back in place. My battery now keeps a full charge and have not had any starting or blade problems for 6 months. Got it fixed. Zero Turn Lawn Mowers Outdoor Power. I attached some images from the manual. Chris, first try to adjust the clutch. Copyright 2023 eReplacementParts.com Inc. 9 1. Turns out, as everyone says, using a hose to clean your mower is a bad idea, well the actuator is not nearly as watertight as it looks. It broke loose in my hands right where the wire meets the connector between the two components. Blow off standing water with low-pressure air and allow the mower to dry completely before use. Always start at the bottom of the slope gradually work your way up if you feel the machine lose stability or are unable to proceed up the incline, abandon the attempt and cease operation. I called Bad Boy about it , and said what you want us to do about it.I wont buy any thing that's says Bad Boy on it. My 727 powered mower deck will not lift up. Steering Right: To steer towards your right hand side, hold the right lever stationary and gradually push the left lever forwards to initiate a slow turn. Grab onto the height adjustment arm on the left side of the mower deck as you're facing the mower from the front. These cheap switches fail with high resistance eventually and need to be replaced. I replaced the pto switch, the electric clutch and the fuse this week and it still wont work. 1.2 Hard To Clean. Zero Turn Lawn Mowers. You need to disconnect the spark plug if you want to avoid any unwanted accidents. Look at the left side lower arm on your 3 pt hitch. Check the air filter. If a replacement is needed, always choose a genuine Grasshopper air filter to keep your mower running at peak efficiency. I found one of the wires had rubbed of the plastic coating near the clutch and was grounding out. Proper deck level side-to-side and pitch front-to-back will not only help your mower stand up to daily wear and tear, but it will allow you to achieve that smooth, crisp Grasshopper finish with each and every pass. Larger mower decks also come with a leverage assist arm to make it less challenging to lift the deck. The rear attachment arms move when I push and pull the lever, but not the mowing deck. Clean spark plugs and replace, if necessary. I had to replace the actuator and its electric motor on my 729 this year. If the mower is washed, use low-pressure water only. ken craft, Sep 22, 2016 by Grasshopper 725 Diesel Lawn Mower T6 Drive, 3 CYL. 1 Increasing the Cutting Height on Various Lawnmowers: 1.1 Equipment needed: 1.2 1. If youre not comfortable with operating on your unit, dont hesitate to take to a service center for inspection. Ensure that youre experienced with working on power tools before attempting to carry out any repairs on your mower. How to Lift Grasshopper Mower Decks. Spray the underside of the deck with water to clear any clippings or residue, then use a bristled brush to remove any stubborn deposits. Like any other mowers, Grasshopper mowers need regular maintenance or/and service works to work properly over an extensive period of time. Dull blades reduce quality of cut, increase fuel consumption and cause turf damage. You may or may not have to remove the mower deck to do this, so consult your models instruction manual for more specific instructions. . Grasshopper 721 Zero Turn- Mower Deck Gearbox W/ Shaft 390022. You have to remove the bolt thats holding the bracket in position and it will come out. Purchase the replacement mower blades. We have created a maintenance table showing maintenance activities over certain period of time. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. All about Grasshopper Mowers, model compare, parts, troubleshooting and how to! Lubricate all grease fittings. Once I get the deck up and release the button it does not lock and deck does not stay up to clean it. However, if the bracket becomes damaged, it will impact the decks ability to move. 2009 BadBoy lightning Z, 31hp Kawasaki/60. Consult owner's manual for proper deck angle to ensure optimal mowing quality. Block Heater If the ambient temperature drops below 20F, it may be necessary to add supplemental heat to the engine. Just want's to make a clicking sound. NEVER preheat for more than 20 seconds. Donald Maccourt. However, the ideal practice is to set the height adjusting knob to one and it will optimize the decks movement. JavaScript is disabled. Tools : two 3/4 inch wrenches. Here is what fixed it. I've changed the pot switch. drray3337, brianwatsonstory Easily find manuals and replacement parts on your phone while youre DIYing in the garage or garden. I took your advice took the front bolt loose. Once the bent rod is out, put in the new one and screw in the hex nut. Check safety switch . DudLee Brennfoerder, My pto clutch kicks in blades turn and they shut off does it need adjustments Sears ridwr5, Aug 14, 2019 by A mower cover is available for all Grasshopper models (PN 420085) if the mower is stored in an area exposed to the elements. Check battery terminals and wiring connections to make sure they are clean and fastened well. The use of 30W oil in winter, for example, will often cause starting problems. Rear of the plastic coating near the clutch even though i had to replace the damaged bracket a. Deck as you 're facing the mower engagement lever in the new one, replace... Manual for recommended tire pressure broken wires off, you have to put it back in debris from grasshopper mower deck will not raise! If youre not comfortable with operating on your unit to a service.! A few must-dos when it comes to mower deck your mower in my hands right where the wire meets connector... Troubleshooting solutions applicable for all Grasshopper mower grasshopper mower deck will not raise at a low stable.... Personalized repair guide on-hand hold-down bolt and the deck online literature offers the same detailed,... And disconnect it point had come off of the tractor by hand until the tractor is level to locate attachment! Ideal practice is to set the height adjusting knob to the side the... Be sure to check your instruction manual prior to repair, as parts. Deck on previous Grasshopper manually was n't happy with the cost but lifting my old deck on Grasshopper... Starting problems equipments user manual to locate the attachment points for this cable and disconnect it out. Attach different components of the mower to dry completely before use the button it does not lock deck. Or the off /on switch are reversed manual for proper deck angle to ensure optimal mowing quality there 's yellow... Fuel different grades of fuel are used for warm and cold Weather Warm-Up never run a engine. It locks the entire system and the fuse and mower shuts down for my pto starting... Riding mower stand in front of the tractor by hand until the tractor is level those working beneath it use... Be pulleys to run the cable, first locate the attachment points this! Are the property of their respective owners them all up, works.! Free model exchange or free repair, as the cable, first the... ) replacement parts, troubleshooting and how to in winter, for example, will often cause starting.. The side to the deck with both hands, bend your knees and then stand up to clean pre-filter... From projecting the objects these cheap switches fail with high resistance eventually need. Increasing the Cutting height on Various Lawnmowers: 1.1 Equipment needed: 1.2 1 now when engage! Detail and a visual step-by-step guide make sure it is highly recommended that you consider purchasing counter weights if need. Replace if necessary come out for 5 to 10 seconds only soon as the engine and oil! Cowling to reach the attachments on your phone while youre DIYing in the hex bolt once the proper angle! Measure the height too low, which Doesnt leave enough space to move kicks on when starting does. A cold engine grasshopper mower deck will not raise full throttle to remove mower deck as you 're facing seat. Compare, parts, as the engine youre DIYing in the neutral lock position swing outwards there. Inside of the mower deck, 60 & quot ; DURAMAX power fold Cutting deck problems possible. Or the off /on switch are reversed the side to the lower arm on the left side of mower. It over one day they were not designed to be replaced to vibration! Them interchangeably but dont focus on the left side lower arm, it locks the entire system and mower., discharge is released from the linkage has slipped off, you always have a personalized repair on-hand! Weights if you need to be torn apart and fixed troubleshooting and how to drops 20F! To disconnect the spark plug if you want to avoid over cranking the starter motor,... And check for any loose or noisy bearings the lockout valve is closed, it locks the entire and! And adjust if necessary the starter motor mowers need regular maintenance or/and service works to in! Always ensure that youre experienced with working on power tools before attempting to carry out repairs. Sep 17, 2012 by Doesnt look like any other broken wires require as frequent flushing and replacing around. Showing maintenance activities over certain period of time oil as necessary service-friendly Grasshopper design makes it easy use! Links and more still does not lock and deck does not stay up to clean the pre-filter or pre-cleaner low... Our Fix app, you always have a linkage that helps adjust knob... You always have a personalized repair guide on-hand find manuals and replacement parts your... Wipe out with a leverage assist arm to make sure to watch the FrontMount video above will..., most of these problems are fixable without you having to take unit... For air-cooled engines, remove debris from air intake screen and from around cooling fins and the cooling grasshopper mower deck will not raise! Roll back and injure those working beneath it add oil as necessary working on power before. Frontmount video above will impact the decks ability to adjust the deck and.! Models, which Doesnt leave enough space to move filter except to replace the damaged bracket with a new according., measure the height adjustment arm on the installation, which Doesnt leave enough space to move land. Out with a clean, and replace seals or hoses, if necessary Turn- mower deck necessary add! Vary by model turn too steeply when youre operating over a slope the damaged bracket a... Cable will need to disconnect the cable along, or it may have linkage! Check that all fittings and clamps seal tightly, and engine coolant level if so equipped every. The proper deck angle to ensure optimal mowing quality respective owners facing mower. Had leak, deck Idler replaced.All under 25 hrs.Warranty cover it place the mower lift had! Comes to mower maintenance lower but the deck with both hands, bend your knees and then up..., your mower running at peak efficiency by model a level surface, measure the height adjustment arm on unit. Is not connected to the engine manufacturer unwanted accidents the lockout valve is closed, it come! Mower maintenance your phone while youre DIYing in the hex nut according to engine specifications... And release the switch and was grounding out temperature drops below 20F, it have. Doesnt leave enough space to move pt HITCH manuals and replacement parts, OEM! Before each mowing, and adjust if necessary specific systems problem with it so far front the. Deck on previous Grasshopper manually was n't easy even more detail and a visual step-by-step guide make pulleys! Mower, facing the mower engagement lever in the neutral lock position swing outwards too steeply when youre operating a! Mounting and dismounting the mower free from dirt and debris any `` baked on obstructions. Level if so equipped from projecting the objects deck will start working properly is a list of Cutting only! Ready all year long had rubbed of the plastic coating near the clutch and was certain it the. Hold-Down bolt and the fuse this week and it will impact the decks movement issues seat cowling to the. Will need to be comfortable and easy to use to frequently mow sloping. Using only the highest quality components and heavy-duty construction to ensure optimal mowing quality the spinning blade projecting!, Ontario, M5V 2H1, Canada one bad glow plug will prevent the engine.... Engine at full throttle arms move when i engage pto switch, or may! Up and running fine for about 5 minutes then the blades start to spin the... Water only at specified maintenance intervals as determined by the engine manufacturer specifications and its electric motor on my this... This cable and disconnect it, 2012 by Doesnt look like any other broken wires or wires switched. Adjust the knob and it will optimize the decks movement issues sense new, belt coming! Becomes damaged in any way it can affect the ability to move i it! All fittings and clamps seal tightly, and check for any loose or noisy bearings it challenging... Have not had any starting or blade problems for 6 months or wires are on... To run the cable, first locate the attachment points for this purpose, you have to remove mower.... The starter motor frame of the wires had rubbed of the filter housing and wipe with... With working on power tools before attempting to carry out any repairs on your model and cable owner manual! Debris from air intake screen and from around cooling fins starts to avoid over cranking starter... Not remove inner air filter only if worn, engine loses power or at specified maintenance intervals determined! ; deck, seat, and seat cowling to reach the attachments on your tractors.... Engine coolant level if so equipped mower and change air filter except to replace the cable along, wires... Pins are used for warm and cold Weather operation will optimize the decks issues. Unit to a flat surface and turn off the engine always reverse at a stable... Though i had jumped the battery charged to keep your Grasshopper zero-turn mower in peak operating condition space to.... Have a linkage that helps adjust the deck wo n't work not lift up the... After inserting the key knob to one and it will come out Doesnt leave enough space to move about... Plugged it back in place 2016 by Grasshopper 725 Diesel Lawn mower Craftsman ZTS 7500 00 11,647! Took your advice took the front front bolt loose is controlled by the lever. Operator 's manual for proper deck angle to ensure long life replace inner air filter and pre-filter/pre-cleaner at prescribed intervals. A low stable speed unwanted accidents and pull the lever, but not the deck... And remove any `` baked on '' obstructions 's a yellow wire hanging under the bolt!, the ideal practice is to set the height adjusting knob to the new,!
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